AS 1266 Capacitor Discharge Studwelder [PDF]
Universal unit with transformer charge
strong and fast, with GLCD display
thin sheet metal applications, control cabinet construction
front panels, plant engineering
capacity 66mF
Charging voltage: up to 220V !
Welding ranges on thin sheet metal
depending on welding gun:
Steel: Ø3-8* Guns:AS1802D,AS1803D,AS1804D
Edelstahl:Ø3-8* Pistolen:AS1802D,AS1803D,AS1804D
Brass: Ø3-6 Guns:AS1802D,AS1803D,AS1804D
Aluminum: Ø3-6 guns AS1803D, AS1901D
Capacitor capacitance, as a measure of welding power, can be boosted to 78mF.
This leaves more reserves for most welding applications.
*) 8mm Depending on application according to DIN possible (only on thin sheet with good surface)
**) as special variant also in the steps 78mF
AS 1266V Capacitor Discharge Studwelder [PDF]
strengthened universal unit with transformer charge
strong and fast, with GLCD display
thin sheet metal applications, control cabinet construction
front panels, plant engineering
capacity 78mF
Charging voltage: up to 220V !
Welding ranges on thin sheet metal
depending on welding gun:
Steel: Ø3-8* Guns:AS1802D,AS1803D,AS1804D
Edelstahl:Ø3-8* Pistolen:AS1802D,AS1803D,AS1804D
Brass: Ø3-6 Guns:AS1802D,AS1803D,AS1804D
Aluminum: Ø3-6 guns AS1803D, AS1901D
The capacitor capacity, as a measure of welding power, is increased in this version.
This leaves more reserves for most welding applications.
*) 8mm Depending on application according to DIN possible (only on thin sheet with good surface)
**) as special variant also in the steps 78mF
All-IN unit with inverter charging
scalable for any application 33-99mF
powerful and fast, with GLCD display
thin sheet metal applications, control cabinet construction
front panels, plant engineering
capacity switchable 99mF 66/99 optional 33/99
Charging voltage: up to 220V !
Welding ranges on thin sheet metal
depending on welding gun:
Steel: Ø3-8 and 10* Guns:AS1802,AS1803,AS1804
Edelstahl:Ø3-10* Pistolen:AS1802,AS1803,AS1804
Brass: Ø3-8 Guns:AS1802,AS1803,AS1804
Aluminum: Ø3-6 and 8 guns AS1803, AS1901
The capacitance of the capacitors as a measure of welding power can be amplified up to 132mF.
This leaves more reserves for almost all welding tasks.
*) Depending on the application outside the process range according to DIN possible
AS 1200V CD Studwelder boosted [PDF]
Boosted all-rounder with inverter charging
scalable for any application
strong and fast, with GLCD display
thin sheet metal applications, control cabinet construction
front panels, plant engineering
capacity 132mF switchable 66/132 **
Wide range suitable for all sizes !
Charging voltage: up to 220V !
Welding ranges on thin sheet metal
depending on welding gun:
Steel: Ø3-8 and 10,12* Guns:AS1802D,AS180D3,AS1804D
Edelstahl:Ø3-10,12* Pistolen:AS1802D,AS1803D,AS1804d
Brass: Ø3-8 Guns:AS1802D,AS1803D,AS180D
Aluminum: Ø3-6 and (8*) Guns AS1803D, AS1901
*) 10-12mm Depending on the application outside the process range
possible according to DIN (no process test)
**) as special variant also available in 33/99mF stages
All-rounder with inverter charging
and CNC interface scalable for any application
The Sub-D CNC interface enables smooth operation on an
operation on an automated system. Due to the parameter selection
via the bus operation, the superordinate control system can specify the
parameters for the next weld, so that different parameters can be set in one
parameters can be set in one run without an operator.
Provided interface:
Off: Contact, Error, Ready
On: 4-bit bus for parameter selection P0-P15
Profibus, Ethercat, etc on request
powerful and fast, with GLCD display
thin sheet metal applications, control cabinet construction
front panels, CNC and robot applications
capacity 99mF switchable 66/99 **
Wide range suitable for all sizes !
Charging voltage: up to 220V !
Welding ranges on thin sheet metal
depending on welding gun:
Steel: Ø3-8 and 10* Guns:AS1802D,AS1803D,AS1804D
Edelstahl:Ø3-10* Pistolen:AS1802D,AS1803D,AS1804D
Brass: Ø3-8 Guns:AS1802D,AS1803D,AS1804D
Aluminum: Ø3-6 and 8 guns AS1803D, AS1901
Capacitance of capacitors as a measure of welding power can be amplified up to 132mF.
This leaves more reserves for almost all welding tasks.
*) 10-12mm Depending on the application outside the procedure range
according to DIN possible (no procedure test)
**) as a special variant also in the steps 33/99mF
AS 1200 AT Bolzenschweißgerät [PDF]
All-rounder with inverter charging
and feeding interface scalable for any application
This device controls both the automatic welding guns
AS 5100, AS5200, as well as an optional connected stud feeder
AS VBZ 5000 stud feeder. This ensures low-fatigue continuous operation with high
continuous operation with high output is achieved. The feed gun is
usually provided on a balancer above the workstation.
Depending on the workpiece, cycle times of up to
2 sec. per weld are achieved.
strong and fast, with GLCD display
Thin sheet metal applications, control cabinet construction
front panels, plant engineering
Capacity 99mF switchable 66/99 **
Wide range suitable for all sizes !
Charging voltage: up to 220V !
Welding ranges on thin sheet metal
depending on welding gun:
AT welding guns: AS 5100, AS5200, automatic head ASA-AK1
The capacity of the capacitors as a measure for the welding power can be amplified up to 132mF.
This leaves more reserves for almost all welding tasks.
**) als Sondervariante auch in den Stufen 33/99mF
AS1802 / 1802D Contact gun [PDF]
Stepless spring adjustment
Welding range depending on power source:
Steel: Ø 1-10mm
Steel galvanized: Ø 1-8mm
Stainless steel: Ø 1-10mm
Aluminum: Ø 3-4mm
Brass: Ø 1-10mm
suitable units for AS1802D: |
AS1200, AS1266, |
suitable units for AS1802: | AS1066, AS1066A, AS1095Bi, AS1095 |
precision gun with
Ball guide
Welding range depending on power source:
Steel: Ø 1-10mm
steel galvanized: Ø 1-8mm
Stainless steel: Ø 1-10mm
Aluminum: Ø 2-6mm (8)
Brass: Ø 1-10mm
suitable units for AS1803D: | AS1200, AS1266, AS1066MC (A) , AS1095MCi, AS Iso |
suitable units forAS1803: |
AS1066, AS1066A, AS1095Bi, AS1095 |
Short gun
Welding range depending on power source:
Steel: Ø 1-8mm
steel galvanized: Ø 1-8mm
Stainless steel: Ø 1-8mm
Aluminum: Ø 3-4mm (5)
Brass: Ø 1-6mm
suitable unit for AS1804D: |
AS1200, AS1266, |
suitable unit for AS1804: |
AS1066, AS1066A, AS1095Bi, AS1095 |
Position pistol/ Gap
magnetic gap stroke with MC devices
or 1200 series
Welding range depending on the power source:
steel: Ø 1-10mm
steel galvanized: Ø 1-8mm
Stainless steel: Ø 1-10mm
Aluminum: Ø 2-6mm (8)
Brass: Ø 1-10mm
suitable unit for AS 1901: |
ASIso66, AS1066MC, AS1095MC, AS1200, AS1266 |
Cup nail gun
Iso nail gun
receptacle Ø 10mm round
extra long cable
Welding range depending on power source:
plate nails: Ø1-3mm
iso nails: Ø 1-4mm
steel galvanized: Ø 1-4mm
Stainless steel: Ø 1-4mm
Aluminum: Ø 3-4mm 4
Brass: Ø 1-4mm
suitable unit for AS1811: | AS1200, AS1266, AS1066MC (A), AS1095MCi, AS Iso |
cathodic protection welding
This gun is based on the AS 1803D and have all properties from the AS1803. The cathodic protection attachment is ideal for applications where the working with conventional earth clamps is not possible or only possible to a limited extent. It is particularly frequently used for welding on round surfaces, such as the cathodic corrosion protection of gas pipes.
(Art. number: 197 100 09)
Schweißanwendung je nach Stromquelle:
piepe materials: un-, niedrig-, hochlegierte Stähle
stud materials: artgleich (4.8 verkupfert, A2/50)
stud piepe combination:
piepe Ø 15-40mm= max M4 stud
piepe Ø 40-100mm= max M5 stud
piepe Ø >150mm= max M6 stud
Min piepe thikness Ø: 1mm
suitable unit for AS 1803DK : |
AS1266, AS1200 |
Automatic gun with double ball guide
Weight incl. cable: 4 Kg
Control cable plug: 7-pin
Cable length: 5m
stroke height: 0-9mm stepless
Stud diameter: 2,5-8mm,
Stud length: 6-35mm, depending on accessory equipment
Welding suitability material according to power source and process.
Suitable equipment:
AS1200AT, AS1095MC AT, AS2108,AS2210, AS2118, each with
required feeding interface
as a rule the gun is equipped with a balancer
above the working platform, so that the
platform, so that the distance to the workpiece
remains as short as possible
AS 1803D K22
The new Cathodic Protection Attachment is optimated for long life and welding
Now available. The new innovative solution for cathodic protection welding. This revised version of the cathodic protection attachment ensures better welding results and less wear on the electrodes because of its innovative construktion.
The cathodic protection attachment is used when conventional ground clamps are no longer usable. It establishes the ground connection directly at the gun. This attachment is optimated for welding on round workpieces, where it is impossible to connect ground clamps. It is mostly used for cathodic corrosion protection on gas pipelines.
The double-sided positioning of the ground electrodes leads to an avoidance of blowing effects and insures a very good welding quality. The new technical design also makes it almost impossible to attach the attachment incorrectly. The heavy wear of the old Cathodic protection attachment is totally minimized.
(Art No: 197 10 011)
Wellding applications depending on welding unit:
piepe materials: un-, niedrig-, hochlegierte Stähle
stud materials: artgleich (4.8 verkupfert, A2/50)
stud piepe combination:
piepe Ø 15-40mm= max M4 stud
piepe Ø 40-100mm= max M5 stud
piepe Ø >150mm= max M6 stud
Min piepe thikness Ø: 1mm
suitable unit for AS 1803D K22: AS 1266 / AS1200
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